Metal Injection Molding Process Pdf

2 shows the sequence of processing steps.

Metal injection molding process pdf.

Control of the molding process is vital for maintaining tight tolerances in subsequent steps. Smith metal products design guide pdf download. Consistency of powder size distribution consistency of powder loading mlp d consistency of powder loading metal powder metal powder 60 volume polymer. The metal injection molding process combines the design flexibility of plastic injection molding with the strength and integrity of wrought metals to offer cost effective solutions for highly complex part geometries.

Metal injection molding is a manufacturing method for producing parts made of metal. The metal injection molding process is typically explained as four unique processing steps compounding molding de binding and. Heaney in handbook of metal injection molding 2012. Feedstock veryfinemetalpowdersusually 15microns aremixedwithaprimaryparaffinmaterialanda secondary thermoplastic polymer.

Unlike standard powder metallurgy which can achieve only 80 90 of theoretical density mim results in 95 100. In the 1970s this process was developed to allow the processing of metal powders by raymond wiech in the us widely considered the inventor of the metal injection molding process. The injection molding process is mainly identica l to conventional plastic injection molding. Nevertheless some machine hardware changes are usually required to process a specific feedstock based on their compressibility and viscosity.

Mim is a subcategory of the powder injection molding pim man ufacturing technique. Everything you need to know about metal injection molding in one easy download. The metal injection molding process is usually called by its short acronym mim as it will do in this work. The flow diagram in fig.

Metal injection molding mim is a process for forming net shape or near net shape components at a reduced manufacturing cost as compared to machining and at a higher precision level than other forming technologies such as investment casting. Together they act as binders. Metal injection molding design examples mim design eliminated a 7 piece.